Case Study

Smart Brands

End-to-end FMCG operations system: warehouse management, supermarket POS, distributor networks, and 6-month demand forecasting for a growing consumer goods company.

FMCG Warehouse Demand Forecasting
The Challenge

FMCG Operations Running on Guesswork

Smart Brands had warehouse stock, retail outlets, and distributor networks, but no unified system to connect supply with demand across the chain.

Warehouse Blind Spots

No real-time stock visibility across warehouse and retail. Reordering was manual, overstock and stockouts were common, and expiry tracking was spreadsheet-based.

Disconnected Distributors

Distributors operated independently with no real-time sales data flowing back. Demand signals took weeks to reach the warehouse, causing constant bullwhip effects.

No Demand Intelligence

Production and procurement decisions were made on gut feel. No forecasting, no seasonality analysis, no data-driven production planning.

The Solution

What Was Built

A full FMCG operations platform connecting warehouse, retail, distributors, and production with real-time data and AI-powered forecasting.

Warehouse Management System

Real-time inventory tracking across warehouse and retail, automated reorder alerts, expiry date management, batch tracking, and stock movement history.

Supermarket POS Integration

Integrated point-of-sale that feeds directly into inventory and demand signals. Real-time sales data, product performance tracking, and automated stock deduction.

Distributor Network Portal

Distributors place orders, track deliveries, and report sell-through data in real-time. Eliminates the information gap between field sales and warehouse.

6-Month Demand Forecasting

AI-powered demand forecasting using historical sales, seasonality, distributor data, and market signals. Predicts demand at SKU level for 6 months ahead.

Key Results

The Impact

95%
Stock visibility accuracy
40%
Reduction in stockouts
6mo
Demand forecasting horizon
30%
Faster reorder cycle
Tech Stack

Technologies Used

Frontend

React, Next.js, Tailwind CSS

Backend

Node.js, PostgreSQL, AI Forecasting Engine

Integrations

M-Pesa, POS Hardware, Inventory APIs, WhatsApp

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